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Lightweight Poplar Plywood

Lightweight Plywood: Grade I (AB) poplar veneer - 200x150mm actual size
  • Around 40% lighter than birch plywood
  • Immediate delivery:
    3mm-30mm 2500x1220mm
    Full packs only: 4mm-18mm 3050x1220mm, 3050x1525mm, 1870x3700mm
  • Special production: 4mm-60mm up to maximum size 4200x2100mm / 2100x4100mm (full pack per item)
  • NAUF (no added urea-formaldehyde) / CARB ULEF from stock
  • Various face veneers & surface finish options

Overview

A lightweight plywood manufactured from European black poplar (populus nigra) that is often grown in rotation with arable crops, offering a panel that is stable and very strong, but with the added benefit of being extremely lightweight.

Plywoods of this type are used by manufacturers of motorhomes, campers, caravans, RVs and other vehicles, doors, toys, boats & yachts, decorative panels, furniture & joinery, and packaging, shopfitters & exhibition/display companies, where its light weight and/or light-coloured, clean faces are a benefit.

Because lightweight poplar plywood is approximately 40-45% lower in density than the more commonly-known utility plywoods such as birch plywood, it is used wherever a lightweight panel solution is desirable at a competitive cost.

Panel types

Winwood Products is a lightweight poplar plywood supplier offering the following configurations/options:

Lightweight poplar throughout plywood

Lightweight Plywood: Poplar Plywood
  • Immediate delivery:
    3mm-30mm 2500x1220mm
    Full packs only: 4mm-18mm 2520x1870mm, 3050x1220mm or 3050x1525mm
  • Special production: 3mm-60mm up to maximum 4200x2100mm / 2100x4100mm (full pack per item)
  • NAUF (no added urea-formaldehyde) / CARB ULEF from stock
  • Can be supplied raw or precoated with primer, laminate, veneer, paint or special finishes

The use of poplar veneer throughout the construction of this plywood results in a stable & strong panel that is extremely light in weight with a clean, creamy-white face and core. Poplar plywood is regularly used where a clean-faced, consistent, lightweight panel is required. It is also available in large size & thickness.

Lightweight poplar plywood is used in the manufacture of decorative panel products, for instance laminated & veneered plywoods. It is the perfect material for such applications as it offers a strong & stable panel with a uniform, reliable surface that is highly suitable for overlaying.

Lightweight poplar plywood - various face options

Lightweight Plywood: Ilomba Faced Poplar Plywood
  • Immediate delivery with birch, maple, ilomba or okoume faces: 4mm-18mm, 2440/2500x1220mm
  • Special order: 4mm-60mm up to maximum 2100x4100mm (full pack per item)
  • NAUF (no added urea-formaldehyde) / CARB ULEF available
  • Various face veneers & surface finish options (see face options shown below)
  • Can be supplied raw or precoated with laminate, veneer, paint or special finishes

While the low density of lightweight poplar plywood is often viewed as an advantage on its own, other face options can be supplied to offer improved performance for specific end-uses. Poplar plywood faced with exotic veneers, MDF and chipboard are examples of this type of composite product.

Exotic veneers & MDF are often used for overlaying with very thin decorative coverings - avoiding the risk of any grain telegraphing through them - and to achieve a superior painted finish, while MDF & chipboard faced poplar plywoods are used when overlaying thin surface coverings such as melamine papers.

Stock face options

  • Poplar veneer - B (EN 635-2 Class II)

    Lightweight Plywood: Class II (B) poplar veneer - 200x150mm actual size

    Typically supplied as B/BB (Class II/III) poplar plywood, this quality is a natural face with colour variations and healthy knots, suitable for coating with laminates, paints or varnishes.

    It may contain healthy, live knots up to 35mm diameter and small knotholes or cracks, so long as good repairs have been made. Light discolouration and some limited glue stains and good repairs are allowed.

  • Poplar veneer - BB (EN 635-2 Class III)

    Lightweight Plywood: Class III (BB) poplar veneer - 200x150mm actual size

    Typically supplied as the reverse of B/BB (Class II/III) poplar plywood, or on both sides as BB/BB poplar plywood (Class III/III), this commercial face quality is ideal for secondary or non-visible uses and overlaying with laminates and veneers.

    Healthy knots up to 50mm diameter, small loose knots, cracks, bark and overlapping are allowed, along with some natural discolouration, glue stains. Open defects repaired with patches or putty work.

  • Ilomba / Otie veneer- B & BB (EN 635-2 Class I & II)

    Lightweight Plywood: Ilomba veneer face - 200x150mm actual size

    Standard sizes: 2500x1220mm, 3100x1530mm

    Ilomba is specified where a harder surface is required, e.g. when covering with very thin papers & foils that require a very exacting and high surface quality.

    Its improved resistance to surface impact and bruising of the fibres also means it is perfect for various industrial applications, where a lightweight plywood product with a hard surface is required.

    It is also supplied with preprimed surfaces.

  • Low VOC Acrylic Primer

    Lightweight Plywood: Primed Poplar - 200x150mm actual size

    Poplar plywood pre-primed both faces with 80 micron spray-applied low VOC white waterborne acrylic primer.

    Avaialble from stock with ilomba faces for harder surface performance, the product is designed for interior applications such as painted furniture, joinery & wall surfaces. A light sanding to give a key before painting results in an excellent finish, while achieving excellent value for money.

    Also available as primed poplar-throughout plywood, primed okoume faced poplar plywood, and primed okoume-throughout plywood (primed gaboon plywood)

  • Maple veneer- B & BB (EN 635-2 Class I & II)

    Lightweight Plywood: Maple veneer face - 200x150mm actual size

    Standard sizes: 2440x1220mm

    Maple faced poplar plywood is typically requested as a light-weight alternative to patch-free birch-throughout plywood. It is often used for its aesthetic surface characteristics, especially where a lightweight product is required to match other materials.

    Also available to order in sizes: 1530/2440x1530mm, 1830x1830mm

    Birch veneer- B & BB (EN 635-2 Class I & II)

    Lightweight Plywood: Birch veneer face - 200x150mm actual size

    Standard sizes: 2440/2500x1220mm and 3100x1300mm

    Birch faced poplar plywood is typically requested as a light-weight alternative to patch-free birch-throughout plywood. It is often used for its aesthetic surface characteristics, especially where a lightweight product is required to match other materials.

    Also available to order in sizes: 1530/2440x1530mm, 1830x1830mm

Special order face options

  • Poplar veneer - AB (EN 635-2 Class I)

    Lightweight Plywood: Class 1 (AB) Poplar veneer - 200x150mm actual size

    Faces that may remain visible - ideal for any type of finishing, i.e. clear coatings such as varnishes & lacquer, or pigmented finishes such as paints & laminates.

    May contain a few pin knots or healthy & live knots without cracks, small, well-done putty repair work that blends well with the rest of the surface, and very light discolouration

  • Poplar veneer - C (EN 635-2 Class IV)

    Lightweight Plywood: Class IV (C) Poplar veneer - 200x150mm actual size

    Plywood face designed for packaging and similar uses.

    May contain all the natural wood characteristics and various processing defects, provided these do not compromise the functions of the plywood. (NB: The presence of fungi and metal parts is not allowed)

  • Okoume / Gaboon veneer- B & BB (EN 635-2 Class I & II)

    Lightweight Plywood: Okoume veneer face - 200x150mm actual size

    Standard sizes: 2500x1220mm

    Often called 'gaboon' in the UK, okoume is a pinky red veneer offering a surface that takes a primer or paint covering well.

    This veneer is typically used for the faces of plywoods that are required for use in exterior applications and/or where an excellent paint finish is vital.

  • MDF / HDF

    Lightweight Plywood: MDF face - 200x150mm actual size

    Standard sizes: 2520/3120/3700x1870mm

    3mm thick MDF/HDF faces offer the uniformity of MDF/HDF surfaces, while still retaining all of the advantages of a lightweight plywood construction.

    This composite product is often used where melamine papers and other coverings are to be bonded to the surfaces of plywood because it avoids the problems regularly experienced with blowout due to variable amounts of moisture held in the face veneers of plywood.

Information

Standard thicknesses & typical weights:

  • 3mm =1.2 kg/m2
  • 4mm =1.7 kg/m2
  • 5mm =2.1 kg/m2
  • 6mm =2.6 kg/m2
  • 8mm =3.3 kg/m2
  • 9mm =3.9 kg/m2
  • 10mm =4.3 kg/m2
  • 12mm =5.2 kg/m2
  • 13mm =5.3 kg/m2
  • 15mm =6.5 kg/m2
  • 16mm =6.6 kg/m2
  • 18mm =7.7 kg/m2
  • 22mm =9.5 kg/m2
  • 25mm =10.8 kg/m2
  • 28mm =11.5 kg/m2
  • 30mm =12.9 kg/m2
  • 35mm =14.4 kg/m2
  • 38mm =15.6 kg/m2
  • 40mm =16.4 kg/m2
  • 45mm =18.5 kg/m2
  • 50mm =20.5 kg/m2
  • 55mm =22.6 kg/m2
  • 60mm =24.6 kg/m2

Technical Details

  • Standard sizes:
    • 2440x1220mm
    • 2500x1220mm
    • 2500x1530mm
    • 2520x1750mm
    • 2520x1870mm
    • 3050x1300mm
    • 3050x1550mm
    • 3100x1220mm
    • 3100x1530mm
    • 1870x2520mm
    • 1870x3120mm
    • 1870x3700mm
    • 1870x4100mm
    • 2100x3120mm
    • 2100x3700mm
    • 2100x4200mm
    • 2520x1870mm
    • 3120x1870mm
    • 3700x1870mm
    • 4100x1870mm
    • 3120x2100mm
    • 3700x2100mm
    • 4200x2100mm
  • Special sizes:
    • Any size can be considered, up to maximum 4200x2100mm or 2100x4200mm
  • Tolerances:
    • As per EN 315 (other tolerances by arrangement)
  • Face grades:
    • To EN 635-2
  • Specification:
    • EN 636-1 - Interior & moisture resistant usage
    • EN 636-2 - Covered exterior usage
    • EN 636-3 - Fully exterior usage
    • (All options are Class E1 formaldehyde emission)
  • Bonding Quality:
    • EN 314-2 Class 1 - Interior & low moisture conditions
    • EN 314-2 Class 2 - Humid conditions
    • EN 314-2 Class 3 - High moisture resistance
    • Available from stock:
      - CARB ULEF (Ultra Low Emitting Formaldehyde)
      - NAUF (no added urea-formaldehyde)
      - US EPA TSCA Title IV